Quality Assurance

Complete Rice Processing & Quality Control

Raw Material Inspection

Step 1

Comprehensive inspection of incoming paddy grains using advanced testing equipment to ensure quality, purity, and optimal moisture content.

Moisture Analysis Purity Testing Quality Grading Size Classification

Pre-Cleaning (Fowler Westrup)

Step 2

Advanced drum sieve technology removes impurities including dust, straw, sand, clay, and heavy particles from paddy grains.

Drum Sieve Technology Impurity Removal Size Grading Pre-Cleaning

Optical Sorting (Sortex)

Step 3

State-of-the-art Sortex machines with advanced camera and sensor technology analyze individual grains to remove defective or foreign material.

3 Sortex Machines Color Analysis Defect Detection Auto Rejection

Metal Detection

Step 4

Advanced metal detection systems remove both ferrous and non-ferrous metals ensuring complete product purity and safety.

Ferrous Detection Non-Ferrous Detection Auto Rejection Safety Compliance

Whitening (Satake)

Step 5

Advanced whitening process removes bran layer and germ from brown rice through smooth flow and efficient aspiration system.

Bran Removal Germ Separation Smooth Flow Efficient Aspiration

Polishing (Satake)

Step 6

Final polishing process improves appearance by removing remaining bran particles and polishing the exterior of milled kernels.

Surface Polishing Bran Removal Appearance Enhancement Quality Finish

PLC Automation

Step 7

High degree of automation with central programmable controller for 24/7 operation with minimal supervision and real-time monitoring.

24/7 Operation Real-time Monitoring Central Control Minimal Supervision

Final Quality Assurance

Step 8

Comprehensive final testing including moisture content, broken grain analysis, and quality grading before packaging and dispatch.

Moisture Testing Broken Grain Analysis Final Grading Quality Certification